FEDER
TrakSYS
The platform for production operations management and optimization
TrakSYS
One platform. Multiple solutions.
TrakSYS is a unified platform with multiple fully integrated features. TrakSYS makes a difference in the way efficient, fast and cost-effective solutions can be created, implemented and maintained.
asm Soft
Parsec Certified Partner
TrakSYS is a development platform and therefore, to successfully carry out a project tailored to customer needs, it is essential to have an experienced partner. In ASM we have more than 10 years of experience with TrakSYS and we have carried out more than 20 projects in different sectors.
Quality
Quality
Performance
Performance
E-Records
E-Records
TrakSYS
Real-time plant data
TrakSYS is a platform that collects and stores in real time all the information of the production process from raw material input, manufacturing operations, to finished product output: Traceability, quantities consumed and produced, batches, personnel, operating times, water and energy consumption, process variables, quality control, batch and regulatory compliance (EBR).
Traceability
Traceability
Batch Processes
Personnel in position
Energy
Functionality
One platform. Multiple solutions.
Performance
Production efficiency. OEE.
Productivity. Planned, no-load and unplanned stops, breakdowns, etc. Efficiency by equipment, line and total plant according to OEE metrics. Productivity KPIs (D, R, Q, OEE, SEEP, TEEP, MTBF, MTTR, etc.).
Quality
Quality control. SPC
Quality Control tasks, calculation of averages, deviations, overdoses, shrinkage, etc. Statistical Process Control (SPC): Capacity, of any quality or process variable and Control Charts.
EBR
Electronic Batch Records
Electronic recording of process variables (temperatures, pressures…) associated to manufacturing batches. Controls of factory procedures. Step-by-step recipe execution and electronic signature. Step by step control of materials.
Planning & Scheduling
Quality control. SPC
Visual planning of manufacturing tasks. Estimated duration times based on productivity. Estimated order end time. Non-production windows for maintenance planning.
Batch Processing
Batch & Recipe
Control of batch processes such as cooking, fermentation… and electronic recording of associated variables (temperatures, pressures…). Step-by-step recipe controls according to factory procedures.
Energy & Sustainability
Visibility of energy consumption
Monitoring of electrical and thermal energy consumption. Integration with generation systems. Control of water and compressed air consumption. Calculation of energy consumption KPI per manufactured unit.
Maintenance
Maintenance tasks execution
Control of maintenance execution. Automatic alerts to maintenance when failures are detected. Control of response, repair and start-up times. Validation of technical causes of shutdowns.
Labor
Personnel control at the workstation
Operator registration at the work station. Control of effective hours by manufacturing order. Records and traceability of the operations performed in each position. Management of training, polyvalence and limitations of the personnel for each position.
Weighing & Dispensing
Verification of weights and recipes
Weighing control of raw materials. Automatic connection to scales. Verification of quantities according to recipes. Weight ranges and alerts in case of deviations. Mixing control..
Material Management
Traceability and consumption
Control of materials in the plant, location, destination orders, movements and consumption. Integration with RFID systems for digital registration of all movements.
Historian
Variable monitoring
Monitoring of any type of variable. Historical records of temperature, humidity, pressures… Historical analysis of trends and correlations with other variables.
Task Management
Task Management
Task management can be applied to in-process controls, quality controls, machine cleaning verification processes or for maintenance orders. The task structure is flexible to adapt to all circumstances.
Messaging & Notification
Messaging & Notification
Alerts and notifications system when a variable goes out of the established limits, a certain event occurs or any combination is fulfilled. Sending SMS or Email to defined users. Pyramidal structure that allows to manage different alert levels and relate them to different users.
Electronic Forms
The paperless plant
Electronic forms can replace manual sheets. Any type of data can be collected in TrakSYS interfaces and integrated with other systems to which plant personnel do not have access.
Manufacturing Intelligence
Intelligence for decision making
Dynamic analysis, in real time or historical, of all plant information. Intuitively analyze the data to obtain the causes that reduce productivity. Downloadable PDF reports.
Enterprise Visibility
Company overview
A global and unified view of the status of the group’s different production plants or the different manufacturing lines of a facility. A global vision oriented to management levels, but allowing to navigate to the detail when a deviation is detected.
ERP Integration
Data integrity
The integration with the ERP is bidirectional. The platform will collect the information of the pending manufacturing orders, to be executed in the plant. Once completed, it will report all the data on units manufactured, operation times, personnel and consumption for cost calculation.
Resources
Product Guide
TrakSYS Guide
Platform for production operations management and optimization
TrakSYS is a platform that collects and stores in real time all the information of the production process from raw material input, manufacturing operations, to finished product output.
Download the guide here.
Access the PDF document and you will receive a copy in your e-mail.
Clients
Companies that trust asm and TrakSYS
Contact
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