FEDER
TrakSYS
The platform for production operations management and optimization
TrakSYS. One platform. Multiple solutions.
TrakSYS is a unified platform with multiple fully integrated features. TrakSYS makes a difference in the way efficient, fast and cost-effective solutions can be created, implemented and maintained.
They already trust ASM and TrakSYS
Real-time plant data
From the entry of raw materials, through manufacturing operations, to the shipment of finished products.
Performance
Production efficiency. OEE.
Productivity. Planned, no-load and unplanned stops, breakdowns, etc. Efficiency by equipment, line and total plant according to OEE metrics. Productivity KPIs (D, R, Q, OEE, SEEP, TEEP, MTBF, MTTR, etc.).
Quality
Quality control. SPC
Quality Control tasks, calculation of averages, deviations, overdoses, shrinkage, etc. Statistical Process Control (SPC): Capacity, of any quality or process variable and Control Charts.
EBR
Electronic Batch Records
Electronic record of process variables (temperatures, pressures, etc.) associated with manufacturing batches. Factory procedure controls. Step-by-step execution of recipes and electronic signature. Step-by-step materials control.
Planning & Scheduling
Quality control. SPC
Visual planning of manufacturing tasks. Estimated duration times based on productivity. Estimated order end time. Non-production windows for maintenance planning.
Batch Processing
Batch & Recipe
Batch process control such as cooking, fermentation… and electronic record of associated variables (temperatures, pressures…). Step-by-step recipe controls according to factory procedures.
Energy & Sustainability
Energy consumption visibility
Monitoring of electric and thermal energy consumption. Integration with generation systems. Control of water and compressed air consumption. Calculation of energy consumption KPIs per manufactured unit.
Maintenance
Execution of maintenance tasks
Control of maintenance execution. Automatic alerts to maintenance when failures are detected. Control of response, repair and start-up times. Validation of technical causes of shutdowns.
Labor
Monitoring of personnel at their posts
Operator registration at the work station. Control of effective hours by manufacturing order. Records and traceability of the operations performed in each position. Management of training, polyvalence and limitations of the personnel for each position.
Weighing & Dispensing
Verification of weighings and recipes.
Weighing control of raw materials. Automatic connection to scales. Verification of quantities according to recipes. Weight ranges and alerts in case of deviations. Mixing control..
Material Management
Traceability and consumption.
Control of materials in the plant, including location, destination orders, movements, and consumption. Integration with RFID systems for the digital tracking of all movements.
Historian
Monitoring of variables
Monitoring of any type of variable. Temperature, humidity, and pressure histories. Historical trend analysis and correlations with other variables.
Task Management
Task Management
Task management can be applied to in-process controls, quality controls, machine cleaning verification processes or for maintenance orders. The task structure is flexible to adapt to all circumstances.
Messaging & Notification
Alerts and notifications
Alerts and notifications system when a variable goes out of the established limits, a certain event occurs or any combination is fulfilled. Sending SMS or Email to defined users. Pyramidal structure that allows to manage different alert levels and relate them to different users.
Electronic Forms
The paperless plant
Electronic forms allow replacing manual paperwork. Any type of data can be collected via TrakSYS interfaces and integrated with other systems that plant personnel cannot access.
Manufacturing Intelligence
Intelligence for decision-making
Dynamic analysis, in real time or historical, of all plant information. Intuitively analyze the data to obtain the causes that reduce productivity. Downloadable PDF reports.
Enterprise Visibility
Global view of the company
A comprehensive and unified view of the status of the group’s various production plants or the different manufacturing lines within a facility. An executive-level global overview that still allows for detailed exploration when a deviation is detected.
ERP Integration
Data integrity
The integration with the ERP is bidirectional. The platform will collect the information of the pending manufacturing orders, to be executed in the plant. Once completed, it will report all the data on units manufactured, operation times, personnel and consumption for cost calculation.
Many more functionalities
Microsoft Dynamics is much more than an ERP
Traceability
Complete solutions for traceability of materials throughout the production process.
Batch Processes
SOP, tasks, recipes, versions, assets, materials and labor.
Energy
Electric and thermal energy. Water consumption. Production indicators.
Personnel in position
Clocking in of operators at their workstations.
TrakSYS is key for optimizing plant operations
When considering the implementation of a MES like TrakSYS, it’s common to focus on the data that will be collected, often overlooking how it will integrate with production processes. TrakSYS not only enables real-time production monitoring and management but also serves as the core of operations, connecting and optimizing every stage of the production process across the entire plant.
ASM, your Parsec
Certified Partner
More than 10 years of experience with TrakSYS and over 20 projects across various sectors.
TrakSYS is a development platform and, therefore, to successfully execute a project tailored to the client’s needs, it’s essential to work with an experienced partner.
See case studies >
Implementations in companies such as yours
TrakSYS Guide
Platform for the management and optimization of production operations.
TrakSYS is a platform that collects and stores in real time all the production process data, from raw material input and manufacturing operations to finished product output.
